Manufacturing Shopfloor Scorecard

EOS Traction Implementation

Reporting Period: Week 43, 2023

Last Updated: Oct 25, 2023

OEE

84.2%

Target 85%

Production

98.7%

Target 98%

Quality Rate

99.2%

Target 99.5%

Safety Incidents

1

Target 0

Shopfloor Scorecard

As per EOS Traction methodology - Measurables for each accountability

Accountability Department Measurable This Week Last Week Goal Status Progress
Production Manager Production Output Units 24,850 24,200 25,000 Slightly Below
Shift Supervisor Production OEE (Overall Equipment Effectiveness) 84.2% 83.5% 85% Improving
Quality Manager Quality First Pass Yield 99.2% 98.9% 99.5% Below Target
QC Inspector Quality Customer Returns 0.8% 0.9% 0.5% Above Target
Maintenance Manager Maintenance Machine Downtime 2.8% 3.5% 2.0% Improving
Maintenance Tech Maintenance PM Compliance 98% 95% 100% On Track
Safety Officer Safety Safety Incidents 1 0 0 Below Target
Shift Leader Safety Safety Training Completion 100% 92% 100% Completed
Plant Manager Overall Production Efficiency 98.7% 97.8% 98% Above Target
Plant Manager Overall Cost per Unit $4.82 $4.95 $4.80 Slightly Above

EOS Traction Toolbox

Critical Issues

  • Machine #4 breakdown causing production delay
  • Quality issue with batch #DR2245
  • Safety incident on Assembly Line 2
  • Resolved material shortage issue

Quarterly Rocks

  • Implement Lean Manufacturing principles
  • Reduce machine downtime by 15%
  • Improve OEE to 85%
  • Zero safety incidents for Q4

This Week's To-Dos

  • Repair Machine #4 by Wednesday
  • Investigate quality issue root cause
  • Conduct safety refresher training
  • Review production schedule with team

EOS Traction Principles

Vision

Getting everyone on the same page

People

Surrounding yourself with great people

Data

Cutting through the fog

Process

Systemizing your business