Maintenance Department Dashboard

Equipment Reliability & Maintenance Performance

Shift: Day (7:00 AM - 3:00 PM)
Last updated: Today at 10:45 AM

Overall OEE

86.4%

Plant Efficiency

Target 90%

MTTR

2.8

Hours (Mean Time To Repair)

Target 2.0 hours

MTBF

124

Hours (Mean Time Between Failures)

Target 150 hours

Backlog

42

Open Work Orders

Overdue 8 (19%)

Work Order Management

124
Total Open
42
High Priority
8
Overdue
86
Completed

Priority Distribution

Critical
24
High
42
Medium
35
Low
23

Top Technicians

Mike Johnson
42 WOs completed
98.2%
On-time
2
Sarah Williams
38 WOs completed
96.7%
On-time
3
David Chen
35 WOs completed
94.3%
On-time

Maintenance Strategy Analysis

68%
Preventive
Scheduled maintenance
24%
Corrective
Breakdown repairs
8%
Predictive
Condition-based

Cost Distribution

Labor
42%
Parts
35%
Contractors
15%
Other
8%

Equipment Health Status

Optimal
No issues detected
42
68% of assets
Monitoring
Minor issues detected
14
23% of assets
Critical
Immediate attention needed
5
8% of assets

Critical Equipment

Hydraulic Press #P-248
Bearing temperature exceeding limits
CNC Machine #CNC-42
Axis alignment deviation detected
Mixer #M-724
Vibration levels increasing

Recent Maintenance Activity

Preventive maintenance completed

Conveyor System #CV-248

Today at 10:15 AM • Mike Johnson
Corrective maintenance in progress

Pump #P-724 - Seal replacement

Today at 9:30 AM • Sarah Williams
Work order created

#WO-2847 for CNC Machine calibration

Today at 8:45 AM • Planning
Breakdown reported

Hydraulic Press #P-248 - Bearing failure

Today at 8:15 AM • Production
Predictive alert

Motor #M-428 vibration increased by 32%

Yesterday at 4:30 PM • IoT Sensors

Performance Metrics

92.4%
Schedule Compliance
$1.24M
Maintenance Cost (YTD)
8.2%
Breakdown Percentage
42/50
Backlog vs Target

Maintenance Cost Savings

$248K
Reduced Downtime
$142K
Extended Asset Life
$84K
Energy Efficiency